Cast Vinyl Stickers are the premium counterpart to our standard "calendared" vinyl stickers. Cast vinyl boasts a number of benefits over calendared vinyl, so if you need the absolute highest quality of stickers, look no further than cast vinyl stickers!
Durable & Weatherproof
Custom Design Tool
Free Lamination
Superior Quality
Free US Shipping
Fast Turnaround
About The Cast Vinyl Stickers
Cast Vinyl Stickers are made from high-quality cast vinyl and offer a number of benefits over our traditional "calendared" vinyl stickers. Because cast vinyl is made by solidifying liquid PVC polymer, rather than rolling and heat pressing PVC, it ends up becoming a thinner yet more durable material comparatively. While often used for large applications like car wraps, cast vinyl works perfectly well for smaller applications like custom stickers.
Just like with our standard custom stickers, our custom cast vinyl stickers are available with multiple lamination options and with the option for free shipping. Additionally, if you need to create your own design for your custom stickers, we make that practically effortless with our online design tool. If you ever run into issues with your order, we've got a customer service ready and willing to help with anything you might need.
How Die Cut Stickers Are Made
Watch how custom die cut stickers are produced using precision cutting technology. In this video, we show the process used to cut vinyl stickers to match the exact contour of a design.
Die cut stickers are created by printing artwork on durable vinyl and then cutting the material along the outline of the graphic. This allows logos, illustrations, and custom designs to be turned into uniquely shaped stickers with clean edges and professional results.
If you're interested in designing your own stickers, you can create and order custom die cut stickers directly on our website using our online design tool.
Can cast vinyl stickers be used on boats or watercraft?
Absolutely. Cast vinyl is designed to withstand marine conditions, making it an excellent option for boat decals and watercraft graphics. Its flexibility and adhesive strength help it adhere securely even on curved or wet surfaces.
What kind of material are cast vinyl stickers made from?
Cast vinyl stickers are made from premium cast vinyl material, a thin 3.0 mil film designed for complex surfaces and curved applications. It’s highly conformable, UV-resistant, and comes laminated in gloss or matte for added durability.
What are cast vinyl stickers used for?
Cast vinyl stickers are ideal for full vehicle wraps, marine graphics, trailers, and other applications with curves or contours. The material’s flexibility and long-term outdoor durability make it a top choice for professional-grade installations.
How long do cast vinyl stickers last?
Cast vinyl stickers are rated for up to 7 years of outdoor use. The material resists UV rays, moisture, and harsh weather, and includes optional matte or gloss lamination for even greater longevity and protection.
What’s the difference between cast vinyl and standard vinyl?
Cast vinyl is more flexible, durable, and conformable than standard adhesive vinyl. It’s thinner and better suited for curved or irregular surfaces, making it ideal for wraps and professional graphics where precision is key.
Do cast vinyl stickers come laminated?
Yes, every cast vinyl sticker includes free lamination in your choice of matte or gloss. This added layer improves UV resistance, prevents scratches, and extends the life of your sticker in outdoor environments.